Dezhou Guanlu Precision Machinery Co.,Ltd
This machine is a special machine for processing cylindrical deep-hole parts, suitable for processing various hydraulic cylinders, spindle holes, cylinder holes, cooling holes, etc. The dimensional accuracy of the machined workpiece can reach IT7~IT10, and the surface roughness of the inner hole can reach Ra3.2~12.5μm.
**1. Casting Components**
- Utilize box-structure design, optimized via finite element analysis for optimal weight, rigidity, and precision.
- Made of high-strength cast iron and resin sand.
- Undergo normalizing after casting and again after rough machining to eliminate casting and machining stresses, ensuring long-term accuracy stability.
**2. Machining & Chip Removal**
**2.1 Machining Methods:**
- Method 1: Simultaneous rotation of workpiece and tool, tool feeds.
- Method 2: Workpiece rotates, tool feeds.
- Method 3: Workpiece fixed, tool rotates and feeds.
**2.2 Clamping Method:**
- Headstock side: heavy-duty chuck.
- Oil pressure head side: conical/flat disk press.
- Middle section: supported by rollers and center frame.
**2.3 Chip Removal Methods:**
- **BTA Drilling:** Oil supplied via oil pressure head; chips removed through drilling bar’s inner hole.
- **Boring:** Oil supplied through boring bar’s inner hole; chips removed via workpiece bottom hole.
- **Trepanning:** Oil supplied through boring bar’s inner hole; chips removed through gap between bar and hole wall.

Specification | Parameters | Note | ||
Working capacity | Drilling diameter range | Φ50~Φ210mm | ||
Boring diameter range | Φ50~Φ2000mm | |||
Trepanning diameter range | Φ80~Φ450mm | |||
Workpiece OD range | Φ300~Φ2200mm | |||
Workpiece length range | 2000~23000mm | |||
Max. Machining depth | 23000mm | |||
Machine performance | Z1 axis(Drill box feeding) | Infeeding speed range | 0.5-2000mm/min | |
Travel | Full length of machine bed | |||
Servo motor rated torque | 48Nm | SIEMENS | ||
Z2 axis(Oil pressure head moving) | MAX. Rapid speed | 2000mm/min | ||
Servo motor rated torque | 48Nm | SIEMENS | ||
Headstock | Rotary speed range | 0.5~80r/min | Two-speed stepless | |
Motor power | 190kW | DC motor | ||
Spindle torque | 140kNm | |||
Drill box | Rotary speed range | 3~650r/min | Two-speed stepless | |
Motor power | 125kW | DC motor | ||
Roller | Supporting diameter range | Φ680~Φ2200mm | ||
Weight capacity | 60T | |||
Center frame | Clamping diameter range | Φ200~Φ1200mm | ||
Weight capacity | 40T | |||
Turning holder | Max. Rapid speed(Z3) | 2000mm/min | ||
Max. Rapid speed(X) | 2000mm/min | |||
Travel | 1200mm | |||
Others | Center height | 1700mm | ||
Machine total power | About 400kW | |||
Machine load bearing | 150T | |||
Cooling system | Pressure and flow range | 1.5bar: | Max. flow | |
10bar:1500-1860L/min | ||||
20bar:840-1380L/min | ||||
30bar:180-720L/min | ||||